Who are we?
Our products
Our services
Our professionals
Our facilities
Our house brands
Who are we?
Total Fabrication is a Quebec manufacturer of eco-responsible cosmetics, and household, commercial, and industrial cleaners.
We are a trusted partner for simplifying the production of your private brands.
We are a trusted partner for simplifying the production of your private brands.
We specialize in the manufacture and production of eco-responsible liquid and cream products for private brands.
Household cleaning products
- Laundry detergents and fabric softeners
- Laundry additives and stain removers
- Surface cleaners
- Specialized cleaners
- Degreasers and sanitizers
- Hand and surface disinfectants (with NPN and DIN)
- Home fragrances
- Automotive detailing products
- Raw materials (powder and liquid)
Cosmetic products
- Creams, lotions, and serums
- Body and face mists
- Oils
- Hand and body soaps
- Bubble baths
- Shampoos and conditioners
- Raw materials
Generic formulation for private labels
- More than 50 tested and compliant product formulations available
- These formulations can be mixed with your fragrances
Packing and packaging*
- Bottles and bulk containers in sizes ranging from 10 ml to 1,000 L
- Plastic, glass, and tube packaging for liquid, lotion, cream, powder, and solid products,as well as bags (bag-in-box and pouch), boxes and gift boxes
- Wrap-around, face/back, and clear-on-clear labeling equipment
- Coder for entering batch numbers and expiry dates for traceability and quality control
We offer full turnkey or step-by-step support as needed to make your life easier.
Our expertise allows us to develop, test and design formulas; manufacture product mixes; fill, package, and label them manage our customers’ inventory; and support them in the transport of their goods.
Production steps for your private brands
1. Research and development
Our science team designs your formulas by choosing the best ingredients, testing the formulations, preparing samples to ensure that you are always satisfied. They validating the regulatory compliance of your product and labels. Each step is conducted using a rigorous and transparent process.
Our R&D team also offers the possibility of reverse engineering, improving existing formulas, and adapting aromas to innovate and offer the best to our customers.
Do you have limited R&D capacity?
You can take advantage of our fully equipped R&D facilities, including laboratory equipment to co-develop the most innovative, effective, and environmentally safe chemical solutions that will meet the needs of your market. We can design complex, custom chemical blends for a variety of uses and industries.
Are you looking for a specific formulation?
You can choose from Total Fabrication’s wide range of products to offer your customers private label formulas that meet your expectations and those of your customers.
2. Procurement
Our many local and international partners allow us to offer high-quality ingredients and components at the best prices.
We take care of orders and inventory management of raw materials, containers, packaging, and labels. With our turnkey service, you have everything you need for your production while meeting deadlines.
3. Production and bottling
Our production capacity is 10 million bottles per year. Our 20 production tanks, ranging from 150 L to 15,000 L, and our automated and semi-automated bottling lines ensure efficient filling. We offer packaging of bottles from 10 ml to 4 L and bulk containers of 10 L, 20 L, 60 L, 205 L and 1000 L.
We also offer mixing and bagging services for powders and salts for plastic and glass containers, bags, and boxes from 10g to 4kg, as week as bulk formats of 5kg, 25kg and 150kg.
4. Quality control
Quality control is essential in the product creation, design, manufacturing, and packaging stages. Therefore, we have created a quality assurance program led by our chief chemist, a member of the Order of Chemists of Quebec.
Our team works in compliance with GOOD MANUFACTURING PRACTICE standards with full traceability of production batches.
Each raw material is analyzed. Each new manufactured product is rigorously tested and controlled to ensure exemplary quality and compliance with regulatory requirements. Each production batch is subject to a certificate of analysis verified by a member of the Order of Chemists of Quebec. A sample of each batch is retained, and all our manufactured products are coded for full traceability.
5. Warehousing, inventory management and transportation logistics
Our 20,000-square foot distribution center ensures you have all the space you need for your inventory and loading your products for delivery.
We also support you in the transport management and delivery for a turnkey service. Our agreements with all types of carriers (courier, LTL, TL, intermodal, container) for both the domestic and international market allow you to save time and money with savings on your transportation and storage costs.
Our professionals
Our management team will support you in the development of your private brands, from product design to commissioning and the growth of your business.
Our experience in the operational management of major accounts (Amazon, Costco, Loblaws/Shoppers, Lowes/Rona, Metro/Jean Coutu, Sobeys, Mckesson, Walmart, and many others in North America) allows us to guide you in this process.
In the laboratory, the team develops your formulas using the best ingredients that are safe for health and the environment while remaining at the forefront of new scientific developments. Our chief chemist, member of the Order of Chemists of Quebec, ensures the quality control of formulas and products for exemplary quality.
We work closely with Health Canada and the FDA in the United States, as well as with those organizations: ADICQ, Ordre des Chimistes du Québec, Éco Entreprise Québec
Our technical team of professionals ensures optimal flow of operations, expert use and maintenance of state-of-the-art equipment, and solutions to supply challenges, production operations, and transport logistics and warehousing.
Our Enterprise Resource Planning system (ERP) allows us to follow the evolution of your operational flow in real time while controlling variations in production costs. Our collaborative management structure uses the best technological communication tools.
We train our team on an ongoing basis with notions of continuous improvement (LEAN Management), collaborative management, and occupational health and safety Our corporate structure approach is based on ESG (Environmental, Social and Good Governance) criteria.
Our facilities
We are based in Quebec, in the magnificent region of Kamouraska.
Our manufacturing facilities include a laboratory, a production plant, several packaging lines, a warehousing service, and loading docks for transportation.
Key facts and figures
Our facilities
- Manufacturing plant with an area of 75,000 square feet ;
- Site license from Health Canada for DIN and NPN ;
- Manufacturing according to GMP procedures ;
- 1st Canadian company certified for Climate Commitment by Ecocert ;
- Production capacity of 10 million bottles per year.
Our equipment
- 20 production tanks with capacity ranging from 150 L to 15,000 L ;
- Three bulk liquid material tanks (raw materials or finished products) of 20,000 L each ;
- Three automated and semi-automated bottling lines (for small production batches) for containers from 10 mL to 4L ;
- One collaborative robot to increase efficiency by facilitating maneuvers and avoiding repetitive tasks for staff ;
- One high-volume box assembly line with an automatic sealing machine ;
- One bagging room for powder and salt ;
- One production and packaging room for solid products (e.g. bars) ;
- One clean room ;
- Bulk transfer equipment ;
- A 20,000-square foot distribution and warehousing center ;
- Three loading docks ;
Our house brands
Thanks to our house brands, we benefit from significant purchasing volumes with manufacturers of raw materials, containers, and labels. This gives us exclusive access to products at the best prices in the industry.
Ultimately allows us to have an experienced multidisciplinary team of professionals committed to the success of our private labels. Having our own laboratory and our own scientific team allows us to support you in many aspects of your project, whether it is reducing your costs, improving the eco-responsibility of your products, finding alternative products to avoid dependence on a supplier, or other needs.
The production volumes of our house brands also allow us to invest each year in state-of-the-art automated equipment to obtain the most competitive manufacturing costs in the industry for our private brands.
We have valuable agreements with parcel carriers, LTL, TL, and container suppliers thanks to our business volumes, which our private brands can also benefit from.
In the closing stages, we always ensure the confidentiality of all information related to your organization and your intellectual property. Our computer and data networks consist of state-of-the-art equipment and software, including antivirus, firewalls, regular backups, and data encryption. Our IT team adheres to safe data practices, and we require all members of our organization (employees and close collaborators) to sign confidentiality agreements to give you peace of mind about your intellectual property.
Total Fabrication Inc. – All rights reserved